EMS Q & A
How easy/quickly do the mandrels release when you're done with the bead and are ready to put it in the kiln?
As for the question about the removal of the mandrel from the tool after you are done making a bead, it takes just a second and it's out and into the kiln. The mandrels are held in place by friction within their sleeve and are released when the mandrel is pulled. I use a pair of pliers to pull the mandrel and I grab it by the tip if I have left enough mandrel sticking out past my bead. If not, then I just grab it anywhere I can and pull gently. It really is very simple and quick. I never feel like I'm running out of time and need to rush with it. If I have to pull hard, it is because I made it hold with too much friction. You only need enough friction to hold the mandrel from spinning when there is a load on the motor. In other words, you want the motor to come to a stop when you stop the mandrel by pinching it with your fingers. If it doesn't stop, then there is something slipping and it needs a little more friction.
All of the friction fitting is controlled by the tip of each sleeve. The tips have been slit down the middle and pinched slightly to bring the two halves together. This hasn't really changed the shape of the opening but adds enough friction to sufficiently hold an inserted sleeve or mandrel.
Is there any particular technique for getting the glass on the mandrel in a balanced manner? Up to about 8 mm it will go on balanced, but past that it goes wonky and I just put the rest of the spacers on the best I can while still in the holder then take it out and balance by hand. Any suggestions for getting it on balanced? Even doing that, it is a tremendous help and my thumb joint hurts no more!
When you are making cores bigger the 8mm, do it in two or more quick stages. Build up the size that you have an easy time with and then let that core cool a little. It will harden up a little and when you add more glass it will hold its balance better. I build up my core a little at a time. I move back and forth, from the heat where I build my gather on a cane, to the bead where I "deposit" the glass. The technique provides a more drastic temperature differential between the bead and the glass to be added. This helps keep the bead in shape better because less distortion of the bead occurs when adding glass. I hope this makes things a little easier for you.
I am a beginning bead maker using a Hot Head torch at the present. I am very interested in your EMS, since I have a bit of arthritis and can see the repetitive movement causing problems. My question is, does the Hot Head heat the glass fast enough to gain the benefit from the electric mandrel?
Yes, although it may be more difficult to do larger work. If you are making small beads, it would be great. Working with the EMS-2 is not that different from making beads the way that you are used to. Pretty much everything remains the same except you have help spinning the mandrel.
Sometimes I'm making a bead and after I start I realized that the mandrel is slightly bent. Annoying, but I can still make a centered bead--I'm not sure what adjustments I make with my hands, but I make them and get a perfectly centered bead. What happens if you're using the mandrel spinner?
Each time I insert a mandrel into the spinner, I check to see if it is centered and spinning straight before I begin. The spinner can adjusted to "tune" the mandrel and make it turn straight. Occasionally it goes a little out of tune or I do something to put a bend in it as I am making a bead. In those cases where the mandrel has a little wobble, the mandrel spinner will spin the bead into balance but because there is a wobble to assimilate into the balance, the hole will be slightly off-center. It would look perfect as it rolled across a table, but if you then put it on a straight mandrel and spun it around. you would see some movement, though not enough to make a deal about in most cases. Working with a straight mandrel is preferred because it makes lampworking easier and the reactions of the glass more reliably predictable, especially with a tool like the Electric Mandrel Spinner (EMS).
How do you use it to make a twistie?
The Twisties are made by building up a gather on the end of a spinning mandrel. Build up the design as you might do on the end of a cane. When you are done with the design and are ready to pull the stringer, heat up the gather, stop it, and let it drop a little by holding the tool vertically. Attach a stringer-punty and start to pull. You pull off from the end of a mandrel (with/out release). As you are pulling the stringer, you let the tool spin the stringer for you as you control the rotation of the tool forming the right twist for your design. With an evenly heated gather it is easy to get an evenly sized stringer- not a tapering one.
It's been bothering me ever since--bothering in the sense that I keep trying to figure out how it could work. You know how when you're spinning the mandrel with your hand, and you continually make tiny automatic adjustments in the speed to finally end up with a round bead--that's what I mean.
The question you have about the quick micro adjustments you do to get your bead balanced can be answered in two ways. First of all, you have full control over the speed of the spinning action through direct contact with the axle itself. As if you were holding a pen, you make contact with the spinner with your thumb tip, first finger and middle finger-tips, then apply a squeezing or counter-pressure to slow or stop the shafts.
Second, the Mandrel Spinner spins at a steady rate(approx. 260rpms). The steady turning is key because it neutralizes gravity. I know its a bold statement to say that I will give you control over gravity with this tool, but it's true. As the bead spins, the gravitational force is distributed around the circumference of the bead evenly. Gravity doesn't get a chance to act on any portion of the bead any more than any other. In neutral gravity liquids form into complete spheres which is what the glass on a mandrel spinning in one of my tools tries to do. Though it must reach some form of bead shape because its not free-floating like some drop of liquid in the International Space Station. It's on a rod. So it tries to form a sphere around the mandrel.
The gravity neutral effect of the spinning and the even heating that goes with it combine to give you amazing control over the surface tension of the bead. When you are melting new dots into a bead, for example, you apply them, then introduce the bead back into the flame and spin it. With the Mandrel Spinner you just ease off the axle pressure after the last addition of glass and let it spin. Holding the Spinning bead in the heat evenly heats the outer portion of the bead and releases the surface tension evenly. The result is beadmaking that is faster and easier to control. Once a bead has been balanced initially, it pretty much stays balanced automatically throughout the beadmaking process. You need to do something intentionally to make the bead go out of balance. Examples would be, if you stopped the bead's rotation when it was really fluid, made it turn at an irregular rate, or added glass in a lob-sided or grossly uneven manner.
Now that I have explained it all, let me sum it up by saying that all those micro adjustments you see as necessary are in fact not necessary and are only needed to correct the unwanted effects of a bead that isn't heated evenly or spun at a steady rate. Don't feel bad about that though, the human hand simply cannot spin a rod with the same precision as a machine. It's a good thing the art isn't in the spinning!
I am really interested in both the marver and the mandrel spinner. Still not sure how the bead moves in/on the marver. Since you have two rollers where does the bead go? And what about sizes and shapes of beads.
The rolling marver is a unique shaping tool that gives you two surfaces to marver against instead of one. Although they are made of brass, they don't shift the surface of the glass like other brass marvers because they roll with the bead instead of sliding against it. The rolling action also allows one to use more pressure against the marver than normal. All of this combines to make marvering faster and more responsive. This in turn makes bead making a little faster because the bead can be kept hotter than normal when marvering and any time you can keep a bead hot you save time by not having to let it cool and be reheated.
The EMS naturally turns at a steady rate. You can adjust the speed easily with a little pressure from your fingers, but the motor will spin the bead at a regular rate most of the time. Because the bead is spinning steadily, gravity doesn't get a chance to act on any one part of the bead any more than any other. The effect is a neutralization of gravity. Similarly, the spinning action creates even heating because the entire surface of the bead gets to be in the flame for the same amount of time during each rotation. With even heating and neutralized gravity, the surface tension of the glass directs the shape of the bead. If the volume of glass and the "footprint" of your bead on the mandrel are in good proportion, the bead will naturally settle into a pleasing bead shape and stay that way.
Once a bead core is initially balanced, then it pretty much will stay that way unless you do something to take it out of balance, like stop the rotation when the glass is fluid. This would result in the need to rebalance the bead. The EMS is allowed to run unhindered most of the time when beadmaking. The only time I stop it is when I am adding glass to the bead or manipulating the surface, like poking it or something. The rest of the time it spins. This allows me to keep the bead much hotter than I would be able to normally because the bead can be fluid for long periods of time and still be in total control. When making beads by hand, lampworkers need to frequently let the bead cool to a point where stopping the spin will not cause the bead to deform. Whatever time you can eliminate spent cooling and reheating, you gain in productivity. In the course of a days beadmaking the difference is astounding.
So, the EMS and the Rolling Marver are tools designed for high quality productivity. The advanced ergonomics of the system are another selling point as the EMS helps with arthritis, carpel tunnel, and shaky hands.
I am just about to begin my first beadmaking class and I am very intrigued by your device and I wondered what you thought of a beginner using your device. Would there be any disadvantages to beginning with this device? Is there any reason why I couldn't use this as I learn my way to beadmaking? Of course my first class with be as usual but I wondered if this is something that I should try right from the beginning of my beadmaking adventure.
I think that learning both ways is the best. The EMS-2 is a new tool and there are no classes taught that use the spinner. So, if you take a class, your instructor will be demonstrating with just a mandrel. The nice thing is that the EMS-2 is essentially a rotating mandrel. Anything that can be done off hand can be done with the EMS-2. More things actually, better and faster. You might take it to your 2nd class and use it during your work time. I think that a beginner learning on the EMS-2 would be better than the usual way because it would reduce the learning curve. Well controlled spinning of the mandrel is the hardest part of the process to learn at first, and is the cause of a lot of frustration for many beginning bead makers. This tool makes that easy to learn from the get go and lets the lampworker hold the spinning mandrel steadily. Note that you are holding a liquid on the mandrel and when it is hot and fluid it reacts more to gravity and jerky movements. Smooth motion and purposeful handling lead to faster bead making and higher quality beads. That's why you will find that the best bead makers have mastered various methods of smooth spinning.
I received the bead spinner and am in the process of learning how to use it - but I have what most likely will turn out to be a very dumb question:) How do I get the larger mandrels to fit into the bead spinner? Is there something I remove? Help!!!
Thanks so much for your assistance.
There are a series of sleeves that make up the axle. The sleeve that you insert the smallest mandrel into needs to be pulled out. You can then insert a larger mandrel. Each sleeve fits into another sleeve and holds a specific mandrel size. If the fit is loose you will need to make it snug by squeezing the tip of the sleeve with a pair of pliers. Be gentle, a little squeeze goes a long way. You want to be able to stop the motor by grabbing the mandrel and stopping it. Any tighter and it just makes things harder. You have to do this every once in a while but it is quick and easy.
OK, after two times through PT for my left hand, I am thinking I need to do something about the "spinning" motion during lampwork! The Electric Mandrel Spinner looks good in the videos -- very intriguing -- but I am not sure how the spinning works. Do you just turn on the battery and then tighten your fingers to slow the spin, or is there more to it than that? And how do you get it to reverse?
The EMS-2 virtually eliminates the finger motion needed for spinning lampwork. The relief to your joints and muscles that comes from not having to spin the mandrel is dramatic. The EMS turns an axle, holding various size mandrels, with an electric motor and gears. The direct drive provides enough power to really work the glass. You can feel the motor working as it reacts to the changing viscosity of the glass at different temperatures. This is most evident when you are mixing colors, building core beads, raking, and marvering.
The EMS-2 works like you thought. The tool is turned on with a switch and the speed is regulated by hand with a little friction from the tips of your fingers. Its like holding a pen or pencil and most of the time you are not going to need to regulate the speed. The EMS-2 spins at a quick, yet steady rate that is great for maintaining control of your work. Once the bead has been balanced, it is very easy to keep it that way without constant correction. Stopping it or regulating the speed is needed primarily when balancing the bead, applying glass, shaping, or simply to look at it. Otherwise, you are just holding it and letting the EMS-2 do the work. That is why the tool takes so much of the hand strain away. Additionally, I have found that the tool's precision increases the productivity of the artist by giving them more overall control of their work.
There is now a reverse switch on the battery box.
I have a question about another one of your tools that I now cannot live
without. The handheld brass rolling marver. It seems to be pitting the glsss
on the surface of my beads a lot lately. I use one of those greem scrubby
pads when the rollers seems to get tarnished. Any ideas?